EKEPC2-C/S EPC EV Charge Controller

EKEPC2-C/S 是模式 3 级 2 的 EPC 电动汽车充电控制器,用于连接控制负载通断的交流接触器,最大电流可达 63 安培。

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ETEC EKEC1 Basic EV Charger

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 产品简介

 EKEPC2控制器采用Modbus-RTU协议,支持RS485通信,可通过通信向充电器发送读写命令。该控制器的附加功能包括:非接触式IC卡连接模块、剩余电流监测单元、DLB管理、液晶显示屏、电度表、电子锁、外部紧急停止按钮等。订购时需注意这些功能。

 型号编制说明

 

 

 技术数据

技术数据


功能规格

模型规格说明 EKEPC2 客户端/服务器版
工作电压 交流 230 伏±10% 50 赫兹
输出 PWM 信号 10A,16A,20A,25A,32A/63A
输出控制交流接触器 被动触点
附加连接功能(可选) 1.RCMU 泄漏监测模式(交流 30 毫安 + 直流 6 毫安)2. 非接触式 IC 卡 3. DLB 当前余额模式 4. 电流传感器接入模式(直流 +12V 输出 0 – 5V) 5. 带有液晶显示屏
通信功能(可选) 1 路 RS485(Modbus-RTU)/RS232
2 路 RS485(Modbus-RTU)/RS232(主从模式)
输出辅助电压 DC12V/100mA、DC5V/100mA
环境温度 -40℃ ~+70℃
湿度 ≤85%
知识产权学位 IP22
冷却方法 自然冷却
安装方法 DIN 导轨标准
重量 40g
最大充电容量选择 10A、16A、20A、25A、32A,通过拨盘开关

控制器特性

EKEPC2 – C/S控制器是一种适用于电动汽车充电桩的产品。

  1. 软件修正说明,如EKEPC2。
  2. 最大充电容量指示为10A、16A、20A、25A、32A 或 6A、8A、10A、13A、16A,通过内部拨码开关选择(出厂默认设置为32A)。
  3. “C”表示电缆版本,“S”表示插座(无电缆)版本。

选择控制器附加功能:

将拨码开关切换到“ON”,对应所需功能。

对应位置的功能描述如下:

“ON”位置:

  1. 开启LCD显示功能,需连接LCD屏幕。
  2. 开启动态负载平衡工作模式,需连接DLB电流监测设备、RS485通信kWH电表或电流互感器(CT仅适用于单相)。
  3. 插座版本工作模式。
  4. 开启RFID功能,需连接RFID模块和RFID卡。
  5. 开启电子锁功能,应连接电子锁。
  6. 开启DC6mA漏电电流保护功能,应连接RCMU。

“OFF”位置:

  1. 无需LCD屏幕。
  2. 无需DLB功能。
  3. 电缆版本工作模式。
  4. 无需RFID功能。
  5. 无需电子锁功能。
  6. 无需RCMU(DC6mA保护)功能。

EKEPC2 – C/S EVSE控制器 应用案例

以下是一个应用案例的示意图。

EKEPC2 – C/S EVSE协议控制器连接状态

No. State
Code
LED Color LED State PE、CP、PP state   Controller state    Remark
0   K Red 5Hz flashing Power self detect failed   Fault–1#    Power self-check failed!
Please turn the power
back on!
1   A Blue 1Hz flashing CP disconnection   Ready
2   l Blue 2Hzflashing Waiting for IC card   RFID Waiting
3   B Blue Stabilization CP connect to diode+2.7KQ   Connected
4   B Blue Stabilization CP connect to diode+1.3KQ   Connected
5   C Green Green brightening CP connect to diode+2.7KQ
parallel connect1.3KΩ
  Charging
6   D Red Stabilization CP connect to diode+2.7KQ parallel connect 1.3KQ
parallel connect 270F
Or CP connect to diode+270R
Or CP connect to diode+270R parallel connect 2.7KQ
Or CP connect to diode+270R parallel connect 1.3KQ
  Fault–2#    Need Ventilation!
7   F Red 1Hz flashing CP line short circuit with PE line   Fault–3#    CP-PE short circuit!
Please check the CP line
8   H Red 5 Hzflashing RCMU occurs residual current or self detect failed   Fault–4#    RCMU leakage or
self-inspection failure
9   E Red 2Hzflashing Diode short circuit
(Requirement waiting the CP disconnected)
  Fault–5#    EV-Charing Socket Fault
10   G Blue+Red 2Hzflashing PP line disconnection   Fault–6#    SPLIT PP wire,
Please check the PP line
11   J Red+Green+Blue 2Hzflashing Electromagnetic Lock failed   Fault–7#    Electronic Lock Disabled
12   L Blue 5Hzflashing IC card failed   Fault–8#    RFID card is not valid
13   M Red+Green 1Hzflashing Circuit overload,DLB Mode activated   Fault–9#    Circuit overload
DLB Mode activated

EKEPC2-C/S 电动汽车充电控制器 RS485 通信说明
Modbus 通信协议,波特率:9600,8 位数据位,无校验位,1 位停止位 地址:1 – 255 默认:255(广播地址)

Register address Data description (power failure protection) (R/W) type of data Defaults
86 Overvoltage protection value (0.01V) R/W 16-bit integer  26500
87 Under-voltage protection (0.01V) R/W 16-bit integer  16500
88 Overcurrent protection value (XX%) R/W 16-bit integer  120
89 Remote start and stop (0 invalid, 1 start, 2 stop) R/W 16-bit integer  0
90 1# Meter A-phase voltage address number (65535 is an invalid address) R/W 16-bit integer  65535
91 1# Meter B-phase voltage address number (65535 is an invalid address) R/W 16-bit integer  65535
92 1# Meter C-phase voltage address number (65535 is an invalid address) R/W 16-bit integer  65535
93 1# total current address number (65535 is an invalid address) R/W 16-bit integer  65535
94 1# total power address number (65535 is an invalid address) R/W 16-bit integer  65535
95 1# Total KWH address number (65535 is an invalid address) R/W 16-bit integer  65535
96 2# DLB current address of the meter (65535 is an invalid address) R/W 16-bit integer  65535
97-99 spare R/W 16-bit integer  0
100 Device address number R/W 16-bit integer  255
101 DLB maximum startup current (0.01A) R/W 16-bit integer  3500
102 DLB maximum protection current (0.01A) R/W 16-bit integer  4500
103 Maximum current of DLB current transformer (0.01A) R/W 16-bit integer  10000
104 DLB current sampling calibration coefficient R/W 16-bit integer  1270
105-108 spare R/W
109 Max Output Current  PWM Duty cycle(*100) R/W 16-bit integer  9000
110 RCMU function selection 0 disable 1 enable, other values are selected by DIP switch R/W 16-bit integer  3
111 RFID function selection 0 disable 1 enable, other values are selected by DIP switch R/W 16-bit integer  3
112 Lock function selection 0 disable 1 enable, other values are selected by DIP switch R/W 16-bit integer  3
113 Cable function version selection 0 disable 1 enable, other values are selected by DIP switch R/W 16-bit integer  3
114 DLB function selection 0 disable 1 enable, other values are selected by DIP switch R/W 16-bit integer  3
115 PID control parameter P of DLB R/W 16-bit integer  100
116 PID control parameter I of DLB R/W 16-bit integer  1
117 PID control parameter D of DLB R/W 16-bit integer  100
118-119 Controller ID number Up to 9 digits R/W 32-bit integer  0
120 Temperature correction (how much difference is input) H R/W 16-bit integer  1024
121 R/W 16-bit integer  0
122 Release temperature protection value R/W 16-bit integer  600
123 Maximum temperature protection value R/W 16-bit integer  700
124 Frequency correction (how much difference is input) R/W 16-bit integer  65528
125 Duty cycle correction (how much difference is input) R/W 16-bit integer  0
126 Trademark selection 0 none 1WATT 2VOLU R/W 16-bit integer  0
127 Pole selection: 1P 3P Default: 1 R/W 16-bit integer  1
128 The first gear current setting value PWM R/W 16-bit integer  1667
129 The second gear current setting value PWM R/W 16-bit integer  2167
130 The third gear current setting value PWM R/W 16-bit integer  3333
131 The Fourth gear current setting value PWM R/W 16-bit integer  4167
132 The Fifth gear current setting value PWM R/W 16-bit integer  5333
133 The sixth gear current setting value PWM R/W 16-bit integer  5333
134-139 spare R/W
140 Software version number R 16-bit integer  1002
141 Current working status: Corresponding status 0-11 R 16-bit integer 
142 PWM value for cable gauge R 16-bit integer 
143 RCMU status 00 is not selected 01 works normally 02 self-test failed 03 charging circuit has leakage R 16-bit integer 
144 RFID status 00 Not selected 01 IC card not operating 02 IC card closed 03 IC card open R 16-bit integer 
145 RFID status 00 Not selected 01 IC card not operating 02 IC card closed 03 IC card open R 16-bit integer 
146 Current value of the DLB function R 16-bit integer 
147 Current value of charging pile 0-200.0A R 16-bit integer  temporarily invalid
148 Current voltage value of charging pile) 0-500.0V R 16-bit integer  temporarily invalid
149 Current power value of charging pile 0-22000W R 16-bit integer  temporarily invalid
150 Calibration value AD value of reference current R 16-bit integer  temporarily invalid
151 PWM duty cycle corresponding to the current set by the rotary switch R 16-bit integer 
152 Current output PWM duty cycle R 16-bit integer 
153 CP positive voltage R 16-bit integer  temporarily invalid
154 CP negative voltage R 16-bit integer  temporarily invalid
155 Overcurrent count R 16-bit integer  temporarily invalid
156 Small current count R 16-bit integer  temporarily invalid
157 Current Temperature R 16-bit integer 
158 temperature AD R 16-bit integer  temporarily invalid
159 1# meter A phase voltage R 16-bit integer 
160 1# meter B phase voltage R 16-bit integer 
161 1# meter C phase voltage R 16-bit integer 
162 1# meter current R 16-bit integer 
163 1# total power of the meter R 16-bit integer 
164-165 1# The total electricity of the meter R 32-bit integer 
166 2# The current on the DLB meter R 16-bit integer 

注意:1)寄存器地址:90 – 95 寄存器值为:a) = 65535,此时地址无效,所有数据将依照控制器设定值进行显示和判断。b) = 当外部通信地址为 1 时,控制器将读取电表中的相应值。见下表 1

如果启用了 DLB 功能且寄存器 96 的数据为 a) = 65535,控制器将读取外部电流互感器的采样值。b) = 具有外部通信地址 2 的电流表中电流值的寄存器编号,控制器将读取电流表中的电流值。请参见下表 1。

表1:

  1. ADL200 或 ADL400 仪表,通信协议为 Modbus-RTU 9600,n,8,1;地址编号:01H
Name Addr(Dec) Length Property Type Controller address
L 1 phase voltage 2304 4 Float R 90
L 2 phase voltage 2306/65535 4 Float R 91
L 3 phase voltage 2308/65535 4 Float R 92
L 1 phase current 2310 4 Float R
L 2 phase current 2312/65535 4 Float R
L 3 phase current 2314/65535 4 Float R
Average current Jun-18 4 Float R 93
Sum of three-phase current 2320 4 Float R
Total active power 2322 4 Float R 94
L1-2 line voltage 2324 4 Float R
L1-2 line voltage 2326 4 Float R
L1-2 line voltage 2328 4 Float R
Three-phase line voltage average 2330 4 Float R
There is always power 2332 4 Float R 95

 

  1. ADL200 或 ADL400 仪表,通信协议为 Modbus-RTU 9600,n,8,1;地址编号:02H
    Name Addr(Dec) Length Property Type Controller address
    Average current 2318 4 Float R 96
    Maximum current 2334 4 Float R 96

 

           表 2:

  1. SDM120M/SDM73,通信协议:Modbus-RTU 9600,n,8,1;地址号:01H
    Name Addr(Dec) Length Property Type Controller address
    L 1 phase voltage 0 4 Float R 90
    L 2 phase voltage 2 4 Float R 91
    L 3 phase voltage 4 4 Float R 92
    L 1 phase current 6 4 Float R
    L 2 phase current 8 4 Float R
    L 3 phase current 10 4 Float R
     Average voltage 42 4 Float R
    Average current 46 4 Float R 93
    Sum of three-phase current 48 4 Float R
    Total active power 52 4 Float R 94
    L1-2 line voltage 200 4 Float R
    L1-2 line voltage 202 4 Float R
    L1-2 line voltage 204 4 Float R
    Three-phase line voltage average 2.6 4 Float R
    There is always power 342 4 Float R 95
  2. SDM120M/SDM73 仪表,通信协议:Modbus-RTU 9600,n,8,1;地址编号:02H
Name Addr(Dec) Length Property Type Controller address
Average current Jun-46 4 Float R 96
Max. current 396 4 Float R 96



EKEPC2 – C/S 通信消息示例:DLB最大电流变更


将DLB中设置的最大电流更改为60.00A(6000),并将寄存器地址编号更改为102(66H):


上位机发送:FF 06 00 66 17 70 72 1F


地址 + 功能码 + 起始地址编号高位 + 起始地址编号低位 + 数据高位 + 数据低位 + CRC校验


控制器回复:FF 06 00 66 17 70 72 1F


地址 + 功能码 + 起始地址编号高位 + 起始地址编号低位 + 数据高位 + 数据低位 + CRC校验


3.2 读取设备序列号(2022010158 — 7885 6D2E):


上位机发送:FF 03 00 76 00 02 30 0F


控制器回复:FF 03 04 (6D 2E 78 85) 7A FA


其他数据包格式,请参阅Modbus国际通信协议标准。


安装


端子功能规格





S/No. Mark function Specification
1 L Live line Product working power supply:AC230V±10%50Hz
2 N Neutral line
3 P1 Relay/contactor Al connect to L
P1connect to N
AC contactor connected to the connection load of charging station
4 P2 Relay coil A2
5 FB Reflect signal of the
electromagnetic lock
This is the feeback signal on the electromagnetic lock directly to the passive contact output terminal of the electromagnetic lock
6 FBOV
7 MH Electromagnetic lock positive voltage Provide positive and negative pulse voltage of electromagnetic lock,duty cycle outputpulse(1:3)and total pulse output maximum driving capacity of 500ms
8 ML Electromagnetic lock negative voltage
9 +5V DC+5V External indicatorlight,DC5V/10mA drive capability
10 RED Red LED
11 GRE Blue LED
12 BLU Green LED
 13 TST
NC
OV
   RCMU fault signal(DC5V),
output terminal
  When the controller detects this end signal,means this line occur fault (including≥DC6mA eakage signal),the controller will cut off the charging power,untill this fault signal is solved,the controller will automatic resumes the charging state
 14 FLT    RCMU test signal(DC5V),   The controller outputs the test signal before each charging,using to check that the working ot
 15 +5V    the input terminal   the RCMU whether normal
 16 RFID    RFID-controlied input signal   The signal of external non-contact IC card reading module,input is TTL voltage signal,DC 3.3V/5V
 17 CT1    Current transformer   When the controller requires DLB function,it requires connect to current transformer signal,the
signal is:AC0-5A.This function can dynamically balance the power load,adjust the outputin time,
control the charging current,and protect the safety of the power supply line
 18 CT2
 19 PE    Power supply   Earth terminal
 20 CP    Connect to the vehicle CP   Communication connection with electric vehicle,output PWM wave
 21 PP    Charging cable current
dentification
  When this end is a socket type charging station,
t identify the current specification of charging cable
 22 +5V    +5VPower Supply   Supply DC5V/100mA power output
 23 A+    A+for RS485 Communications   It can communicate with RS485 equipment.The communication standard conforms to
Modbus-RTU slave mode.Baud rate:38400,N,8,1 address number default:255(Broadcast address)
See Table A for details
 24 B-    B-for RS485 Communications

EKEPC2 – C/S电动汽车充电控制器接线

单相接线


三相接线


接线说明

Rated Current Main Circuit Cable   Controller Circuit Cable  PP/CP Cable
16A 2.5 mm² 1.5 mm² 0.5 mm²
32A 6 mm² 1.5 mm² 0.5 mm²

尺寸

外形尺寸(毫米)

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